html-Catalog FORMAT plus - EDE 2015 - 2017

22

Pictograms and Cutting Data

Pictogram Abstracts

VHM K10/ K20

HSS Co5

HS steel with 5 % Cobalt alloy content

Solid carbide - Sort K10/K20

High-speed HSS

Tool material

e. g. HSS

1 Cutting Tools

Equiv. to DIN 208 Form B – Spiral fluted

Equiv. to European standard 22568

e. g. DIN

EN 22568

DIN 338

Standard

Equiv. to DIN 338

208-B

Machining of materials with normal resistance and hardness

Machining of materials with higher resistance and hardness

Type W

Type H

e. g. Type N

Machining of materials with low resistance and hardness

Type

Number of cutting edges

Z 4

Number of teeth 4 (4 cuts)

e. g.

Thread

M

e. g.

Metric thread

with edge angle 60°

60°

Metric ISO threads/FORUM Usage class 2 Medium tolerance 6H

ISO 2 6H

Tolerance

e. g. H7

Tolerance zone H7

Cyl. shaft with Carrier surface acc. to DIN 1835 B

Shaft design

e. g.

DIN 1835-B

Cylinder shaft

Countersink with 90° Point angle

Point angle

e. g.

Spiral drill 130° Point angle

90°

130°

Right spiral with 25° to 30° angle

Left spiral with ca. 7° angle

Spiral angle

e. g.

ca. 7°

25–30°

for through and blind holes

Application

e. g.

Feed directions

Dry machining possible

Cutting speed and feed rate

All information regarding cutting speed and feed rate correspond to a recommended guideline. This requires stable machine conditions, a low-vibration workpiece and the use of a suitable coolant.

Symbol mapping

Steels up to 850 N/mm 2

Steels up to 1000 N/mm 2

Steels up to 1400 N/mm 2

Hard processing over 60 HRC

Stainless and acid- resistant steels (INOX)

Ti steels, Ti alloys, special steels

Steels up to 42 HRC

Steels up to 52 HRC

Steels up to 56 HRC

Steels up to 60 HRC

Copper, brass, bronze

Cast iron materials

Al, Al- and Mg alloy

Order No. 1040

C

C

C

C

C

U

C

V

C

C recommended

U suitable

V limited suitability

Mapping of values Cutting speed V c

Steels up to 850 N/mm 2

Steels up to 1000 N/mm 2

Steels up to 1400 N/mm 2

Hard processing over 60 HRC

Stainless and acid- resistant steels (INOX)

Ti steels, Ti alloys, special steels

Steels up to 42 HRC

Steels up to 52 HRC

Steels up to 56 HRC

Steels up to 60 HRC

Copper, brass, bronze

Cast iron materials

Al, Al- and Mg alloy

Order No. 1040

35

35

25

25

19

30

35

30

50

Font bold = recommended

Font normal = suitable

Example calculation (Spiral drill  4.0 mm, mild steel up to 850 N/mm 2 )

6WHHOV XSWR

Order No.

∅ h8 mm

Value sought 1 :

n =

number of revolutions per minute (r/min)

1PP

etc.

etc.

f mm/rev

V c x 1000 __________ D x ∏

Formula:

n =

0101 0102 0103 0104 0105 0106

1.0 2.0 3.0 4.0 5.0 6.0 etc.

0.090 0.095

35 m/min x 1000 __________________ 4.0 mm x 3.14159

Calculation:

n =

0.10

Solution:

n =

2785/min

Value sought 2:

v f v f v f v f

= = = =

feed rate (mm/min)

0.105

Formula:

n x f

0.11

Calculation:

2785/min x 0.105mm/rev

0.115

etc.

Solution:

292 mm/min

etc.

1/2

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